INSULROCK Fire Rated Panels
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INSULROCK® Panels create fire walls that also insulate.

And Provide sound isolation, a finished interior, and a finished exterior for this large convention center.
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And provide a washable surface acceptable to the USDA for this meat processor

And provide a finished interior and exterior for this holding freezer.


INSULROCK® brand insulating panels are stressed skin sandwich panels consisting of steel, aluminum, or fiberglass reinforced polyester facings permanently bonded to a ConRock™ brand structural mineral fiber core with a heat polymerizing adhesive.

INSULROCK
® panels look like ISOWALL™ brand insulating panels and can have similar facings and joint treatment so they can be used together when appropriate. The difference is the core. INSULROCK® has an inorganic core consisting of fibers of volcanic rock. INSULROCK® panels have achieved up to a Three Hour Fire Resistance Rating when tested by ASTM E119 (UL263).

Unlike plastic foams such as expanded polystyrene, polyurethane foam, or cellular modified isocyanurate to polyisocyanurate, ConRock does not burn. In fact, mineral wool is often used for fire protection of steel. An INSULROCK
® panel with steel or aluminum facings is almost entirely inorganic. The only organic materials in a typical wall assembly are a small amount of binder in the mineral wool, the panel laminating adhesive, and any joint sealant used.

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GENERAL SPECIFICATIONS

1.0 Insulating panels as shown on the drawings shall be INSULROCK® brand wall or ceiling panels as manufactured by Advanced Insulating Concepts, Inc., Florence, Kentucky.

1.1 Panel Facings shall be permanently bonded to the mineral wool core with a heat polymerizing adhesive.

1.1.1 Exterior facings shall be .020" minimum galvanized steel, G-90 hot dipped, conforming to ASTM A653-Grade 33, precoated with a nominal .001" thick silicone modified polyester finish (Beige Limestone or Polar White), smooth or stucco embossed. Exterior facings shall have continuously roll formed rib/groove configuration consisting of 1.375" x 0.10" ribs alternating with 0.06" deep grooves spaced so that the joint between panels simulated a groove or groove configuration consisting of 0.06" deep grooves spaced approximately 6" apart so that the joint between panels simulates a groove.

1.1.2 Interior facings shall be .020" minimum galvanized steel, G-90 hot dipped conforming to ASTM A653-Grade 33, precoated with Polar white, nominal .001" thick silicone modified polyester acceptable to the USDA, smooth or stucco embossed. Interior facings shall have continuously roll formed configuration consisting of 0.06" deep grooves spaced approximately 6" apart so that the joint between panels simulates a groove.

1.1.3 Stainless Steel interior facings, where designated, shall be 26 gauge Type 304-2B stainless steel, stucco embossed. Stainless Steel interior facings shall have continuously roll formed configuration consisting of 0.06" deep grooves spaced 
approximately 6" apart so that the joint between panels simulates a groove.

1.1.4 Plastic Coated Steel interior facings, where designated, shall be .020" minimum, galvanized steel, G-90 Hot dipped, conforming to STM A653-Grade 33, precoated with .04" USDA White Polyvinyl Chloride Plastisol. Plastic Coated Steel interior facings shall have continuously roll formed configuration consisting of 0.06" deep grooves spaced approximately 6" apart so that the joint between panels simulates a groove.

1.1.5. Fiberglass Reinforced Polyester facings, where designated, shall be nominal .090" thick, meet the requirements of either NFPA Class A or Class C and be acceptable to the USDA.

1.2. Insulating Core shall be ConRock L as manufactured by Roxul, Inc. Core thickness shall be as designated on the drawings.

1.3. Dimensions

    1.3.1 Panel width shall be 47.375" +/- 1/16"
    1.3.2 Panel thickness shall be as ordered +/- 1/16"
    1.3.3 Panel length shall be as ordered +/- 1/8"
    1.3.4 Panels shall be fabricated at the jobsite to fit the          
    structure including sloping walls to fit roof slope and fit wall 
    corners.

2.0 Panel Accessories

2.1 Angles, channels, and other trim shall be fabricated for .020" minimum in heavier galvanized steel, G-90 hot dipped to meet the requirements for Underwriters Laboratories Design No. U042.

2.2 Durock Splines shall be ½" x 2 ¾" fiber reinforced cement splines.

3.0 Warranty

          All INSULROCK® insulating panels furnished by Advanced Insulation Concepts, Inc.  Shall conform to the specifications set forth above in the Bill of Materials used to order them and will be free from defects in material and workmanship when delivered to the job site. If any of the panels fail to conform to the above warranty, AIC will, upon written notice thereof received within one year following the initial date of installation, repair or replace, at AIC's option, the nonconforming panels. This warranty shall not apply to failure caused by acts of God, fire, abuse or abnormal use, or other casualties, nor to panels which have not been used in a building application of adequate design, engineering and construction and in accordance with AIC's current design and installation recommendations.

AIC MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED (INCLUDING WITHOUT LIMITATION, MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR AGAINST INFRINGEMENT OF ANY PATENT). REPAIR OR REPLACEMENT, AS SET FORTH HEREIN, IS THE SOLE AND EXCLUSIVE REMEDY OF PURCHASER AND WILL SATISFY ALL LIABILITIES OF AIC TO PURCHASER WHETHER BASED ON CONTRACT, NEGLIGENCE OR OTHERWISE ARISING OUT OF THE PURCHASE OR USE OF THE PANELS IN NO EVENT WILL AIC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

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